# Developing the Best Miata Radiator

> Developing the Flyin' Miata Crossflow radiator      Note : This testing was performed in 2011, but is still applicable today.     We do a lot of testing and ...

Source: https://help.flyinmiata.com/en_us/whats-cooler-than-cool-B1vyGy3QK

Last updated: 2021-09-25T00:48:14.551Z

## Developing the Flyin' Miata Crossflow radiator

  

_Note_: This testing was performed in 2011, but is still applicable today.

  

We do a lot of testing and product development at Flyin' Miata and our Crossflow radiator is a good example of extensively testing to produce a better product.  We tortured a series of cooling setups on our specially-built dyno rig.  Here's how it was done:

The testing consisted of setting up an engine on our dyno and running it at a fixed load.  This allowed us to generate a consistent level of heat for a long period of time.  The engine was run until the inlet and outlet temperatures were stable for a 5-minute period.  The engine was fitted with a thermostat that opened at approximately 71ºC/160°F, and the load was enough that the thermostat was not a factor - it was simply down to the ability of the radiator to shed heat.  We instrumented the temperature of the radiator inlet, the temperature of the radiator outlet, the ambient temperature, and the time.  The numbers shown below are the average of two runs for each radiator; one with the radiator cold and one immediately following with a fully heat-soaked unit.  All of the radiators were tested with the same fan setup.

The stock units were tested first along with a variety of off-the-shelf aftermarket and custom pieces.  From what we learned in this testing, we built some new radiators for a second round of tests.  This caused a delay in the testing, which added a bit of complication as well.

Because the tests were performed from February to May, we were not able to arrange consistent temperatures in the dyno cell.  They ranged from a low of 34°C/93°F to a high of 50°C/122°F.  Yes; testing cooling systems makes for a hot room!  For this reason, we'll show the difference between the stabilized temperature and the ambient, as that should eliminate ambient temperature as a major factor.  It's still a factor - the hotter it is outside; the less heat transfer takes place for a given engine temperature - but it's minimized.

We tested more radiators than shown here, but this gives you some good comparisons.  The dual pass is the same construction as our Crossflow, but with the coolant making two passes through the tubes instead of one.  There is no "time to temp" reading for the stock radiator, as we used the stock setup to determine the appropriate power level to use on the other radiators. 

  

\*_All temperatures below are in degrees Celsius._

_**Radiator**_  

Ambient temp

Rad inlet

Rad outlet

Improvement over stock

Temperature drop

Time to temp (min.)

**Outlet temp compared to ambient** 

stock 1990-97

35º

105º

100º

 

5º

\-

**+65º**

Brand X aluminum race radiator

38º

105º  

101º

+1º

4º

15:44 

**+63º**

[FM Crossflow](https://www.flyinmiata.com/default/flyin-miata-crossflow-radiator.html)

43º

102º

98º

\-2º

4º

17:09

**+55º**

dual pass

44º

102º  

97º

\-3º

5º

11:55

**+53º**

  

We were looking for a radiator that can get the coolant down as close to the ambient temperature as possible.  We also wanted it to take a long time to stabilize at the final temperature, as that also indicates how well it can shed heat before becoming fully heat soaked.

A couple of things are readily apparent:  The Crossflow and the dual pass both have lower running temperatures than the other two radiators, despite the fact that it was significantly hotter during the test.  The "outlet temp compared to ambient" number really brings this into focus.  The Crossflow is 10ºC/18ºF closer to ambient than the stock piece and even with an ambient temperature that's considerably hotter, it's still running cooler than stock.  You also see that our Crossflow takes longer to come up to the final temperature, so it resists heat soaking more.  It is interesting that the dual pass took less time to come to full temperature.

A nice plus for the Crossflow and dual pass designs is that the radiator cap is on the outlet side of the radiator.  There's some speculation that the pressure from the water being pumped into the end tank can pop the cap off early at high RPM in a stock Miata radiator configuration.  Not so with this radiator cap placement.

The dual pass design did perform very well, but it poses some other problems.  For one; the radiator inlet has to move to the other side of the engine bay.  This can cause some real packaging problems with your intake, never mind the fact that your thermostat outlet will be pointed in the wrong direction.  Secondly; they're expensive to build.  So, since the Crossflow performed as well or better, we went with the simpler and less-expensive solution that was easier to fit.  Win-win-win!

It's not just the fundamental design that matters, of course.  There's a lot in the details.  We tested another dual pass unit that didn't perform as well for several reasons.  There was also another crossflow that had promising results, but the change in core design to our final specification improved it in almost every respect.  As an added bonus, the final result is also the lightest aftermarket unit on test!

We're _really_ happy with the end result.  We believe it to be the best Miata radiator on the market.  From a business standpoint; it's a poor choice for us because we don't make as much money on it as we did on our previous designs and we poured a bunch of money into testing!  However, to be able to bring the best and most effective products to market, we felt it was important to choose the Crossflow radiator for the benefit of all of our customers and Miata enthusiasts out there that need a radiator they can depend on to keep their engine cool!
